TYR-4228 Full-Automatic Glass Cutting Machine Production Line
Machinery Specification:
1. TYR-4228 Full-automatic glass double-arm and single position loading machine
1. Equipment System
- Main Frame
- Running System
- Transfer System
- Vacuum Adsorption System
- Mechanical Turning System
- High and Low Pressure Control System
- Program Control System
2. Mechanical Components
- Turning Wheel Chain: High precision reinforced type
- Transfer Idler Wheel: PU material
- Vacuum Suction Cup: Double absorption structure
- Transfer/Turning Motor: Taiwan CPG motor
- Vacuum Pump: PUXU (Sino-Germany)
3. Electric Elements
- PLC Controller: Inovance
- Transducer: Inovance
- Control Cable: High-flexible shielded cables
- Pneumatic Components: Taiwan Airtac, SMC
4. Technical Parameters
- Max Glass Size: 4200 x 2800 mm
- Min Glass Size: 1500 x 1500 mm (left side)
- Glass Thickness: 3-19 mm
- Loading Cycle: 40-90 seconds (adjustable)
- Transfer Speed: 0-40 m/min (adjustable)
- Max Rack Depth: 700 mm
- Loading Weight: 900 kg
- Arm Quantity (One Side): 4 pieces
- Vacuum Cups per Arm: 3 pieces
- Loading Arms: Double arm
- Work Position: Single position
- Power Supply: 380V/50Hz
- Installed Power: 8 kW
- Compressed Air: 0.3 MPa - 0.5 MPa
- Vacuum Pressure: -70 to -90 kPa
Technical Information
1. Main Introduction
The automatic glass loading machine features a robust frame structure and a reliable vacuum system designed with a venturi vacuum device to prevent glass from falling during power outages. The loading arms are driven by an electric motor, ensuring smooth operation. High-quality, certified components guarantee long-term reliability and easy access to spare parts. Its modular design allows for future upgrades to additional stations.
2. Technical Description
- Turning Mode: Mechanical turning with fast speed and steady operation, suitable for glass thickness of 3 to 19 mm. Utilizes a double-line turning transmission chain for safety and reliability.
- Adjustable Turning Angle: Ranges from 95 to 98 degrees.
- Rack Depth: Features a retractable connecting rod mechanism, allowing suction cups to move forward by 150 mm, accommodating various glass types.
- Induction System: Equipped with two sets of photoelectric sensors for safe operation.
- Roller Bar: Designed with a special retractable mechanism to ensure synchronous lifting and safe separation of glass pieces.
- Suction System: Double-layer suction for strong absorption.
- Suction Cup Control: Each cup has a separate air valve for easy control of working cups.
- Lift and Loading System: Lifts glass before loading to prevent damage.
- Alarm System: Features self-inspection capabilities and red/green alarm buttons for operation alerts.
- Operation Modes: Offers both automation and manual control options.
- Operation Screen: Color LCD touch screen interface for user-friendly interaction.
- Parameter Setting: Allows for automatic setting of loading order and glass quantity via digital input.
2. TYR-4228 Full-automatic glass cutting machine
2.1 Technical Parameters
- Max Glass Size: 4200 x 2800 mm
- Glass Thickness: 3-19 mm
- Gross Weight: 2.5 tons
2.2 Cutting Parameters
- Linear Parallelism: ≤ ±0.25 mm/m
- Diagonal Accuracy: ≤ ±0.30 mm/m
- Cutting Bridge Speed: 0-160 m/min
- Cutting Bridge Acceleration: ≥ 3.0 m/s²
- Cutting Tool Speed: ≥ 160 m/min
- Cutting Tool Acceleration: ≥ 6.0 m/s²
- Belt Transmission Speed: ≥ 40 m/min
- Cutting Head Accuracy: ≤ ±0.2 mm
2.3 Power Requirements
- Power Supply: 380V/50Hz
- Installed Power: 8 kW
- Compressed Air Pressure: 0.6 MPa
2.4 Equipment Performance
- Frame Construction: Ensures accuracy and stability.
- Cutting Tool Apron: Cutting head can rotate 360 degrees.
- Tabletop Material: HDF board.
- Felt: Smooth and anti-static for optimal glass handling.
- Cutting Oil: Automatically pneumatic input for synchronized cutting and lubrication.
- Transfer System: Automatic synchronized belt transfer.
2.5 Mechanical Components
- Tabletop: HDF
- Rack: KHK
- Transfer Belt: Barbieri
- Cutting Wheel: Germany Bohle
2.6 Electrical Components
- Interface: Microsoft Windows-based.
- Voltage: 380V/50Hz, equipped with transformer.
- Motor: Japan YASKAWA servo motor.
- Approach Switch: SN
- Control Card: Imported from Italy (compatible with OPTIMA software).
- Main Electrical Parts: Japan IDEC relay.
- Air Proportional Valve: Japan SMC.
2.7 Software Features
- Imported Cutting and Optimization Software: Compatible with ERP systems.
- Cutting Position Limitation: Ensures precision.
- Automatic Capacity Calculation: Streamlines the workflow.
- Database: Over two thousand cutting shapes for easy operation.
- CAD Compatibility: Matches with AutoCAD for seamless integration.
- Automatic Calibration Function: Guarantees cutting accuracy.
- Cutting Route Selection: Optimizes speed and efficiency.
- Pressure Adjustment: Automatically adjusts for different shapes.
- Origin Positioning: Automatic search and setting.
- User Input: Keyboard and mouse; available in Chinese or English.
- Shape Scanning: Point-to-point scanning converted into CAD drawings.
- Shape Optimization: Allows for size modification and combination in the database.
- Drill Position Pre-Setting: Ensures precise drilling.
- Cutting Head Protection: Mechanical safeguards to prevent collisions.
- Shape Cutting: Capable of cutting straight lines, slanted lines, and various shapes automatically.
- Transfer Belt: Direct motor drive for efficient glass transfer to breaking machine.
- Travel Protection: Mechanical and electrical safeguards for maximum protection.
- Pressure Adjustment: User-friendly keyboard adjustments without manual intervention.
3. TYR-4228 glass breaking machine
3.1 Technical parameter:
Table top size: 4200×2800mm
Table top height: 900±30mm
Quantity of air fan: 1piece
(Independent switch control )
3.2. Main components
Table top surface: fiber and woolen felt
Table top: HDF
Bar:2pcs horizontal level
1pcs vertical level
Spare Parts list:
| Item |
Accessories name |
Unit |
Quantity |
Remark |
| 1 |
Optoelectronic switch |
pcs |
2 |
|
| 2 |
Approach switch |
set |
2 |
|
| 3 |
Imported knife holder(German) |
set |
6 |
|
| 4 |
Copper tool apron |
set |
2 |
|
| 5 |
694 bearing |
pcs |
4 |
|
| 6 |
Loading machine sucker |
set |
2 |
|
| 7 |
Tool kit |
set |
1 |
|
| 8 |
Guid rail |
set |
1 |
|
| 9 |
Operation manual |
pcs |
1 |
|
Remark: Unloading, electricity and power belong to customer after arrived.
FAQ:
Q: Are you Trading Company or Manufacturing Factory?
A: We are the leading manufacturer in Qingdao area for 10 years, our products have competitive price and quality
guarantee. Welcome to send your inquiry!
Q: How about the Delivery time?
A: 10-15days after receiving the deposit based on the MOQ. Normally, 30-35days to finish the order for a 20ft container.
Of course, we can also meet the urgent delivery time if the production schedule is not tight. Welcome to ask for the detailed delivery time according to your order quantity!
Q: How can you guarantee the product quality?
A: We have the quality control system ISO9001:2008, and it's been followed strictly. We also have a professional QC team, and each our package worker will be in charge of the final inspection according to the QC instruction before packing.
Q: I'd like to know your Payment terms.
A: Basically, the payment terms are T/T, L/C at sight. Western Union, Paypal, Moneygram, Alipay, Credit card are
acceptable for sample order.
Q: Beat Prices?
A:We are the manufacture and our president build this company from nothing. So we are the professional
and will do the best price.
Q:How can I know how my order is being done?
A:We will inspect and test all items in order to avoid damage and missing parts before shipping. The detailed
inspection pictures of the order will be sent to you for your confirmation before delivery.
Q:OEM Capability:
A:All OEM orders are welcome.
Welcome to Contact Us for A Quotation!
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