TG-3826 Automatic Laminated Cutting Machine with Automatic Loading Arm
1. Equipment specifications:
(1) The maximum size of cuttable laminated glass: 3660mm
(2) Minimum size of cuttable laminated glass: 200mm × 200mm
(3) Workbench height: 900mm±50mm
(4) Equipment weight: 4T
(5) Cutting thickness: 3+3mm-8+8mm laminated glass
(6) Film thickness: 0.38- 1.52mm (PVB, EVA)
2.Cutting parameters:
(1) Straight line parallelism: ≤±0.20mm/m(Edge Trim first to reach the high cutting precision)
(2) Diagonal accuracy: ≤ ± 0.25mm / m (the above accuracy is based on the accuracy of the cutting line befo~re the slap)
(3) Cutting speed: 0 ~ 100m
3.Power /rate of work:
(1) Installation power requirements: 415 / 380V / 50HZ (baseline four lines), special circumstances can be adjusted according to customer requirements
(2) Total power of equipment: 24KW
(3) Compressed air: 0.8MPa (provided by the user)
4. Equipment performance
(1) Positioning: The servo motor controls the positioning mechanism. According to the specifications and quantity of the processed products, the system automatically
runs the positioning mechanism to realize automatic positioning.
(2) Edge-finding: fiber-optic sensor patrol edge, automatic detection of cutting knife
position and cutting distance, no need to manually move glass and measure glass length
(3) Cutting: the upper and lower cutters are simultaneously operated for cutting and automatic oil filling; the proportional valve controls the cutting pressure of the lower knife. Before the equipment works, only the thickness of the glass is input in the control interface, and the proportional valve automatically adjusts the corresponding lower knife according to the thickness of the processed glass. pressure.
(4) Bracts: The device is completely automatic and the bracts are completed in two steps (the upper and lower cymbals), the cutting action is completed, the lower knives are returned to the origin, and the upper cymbal mechanism is completed. sheet
It is completed by the linkage of the ejector + main beam + sub beam.
(5) Glass shards (slices are completed by heating, separating and cutting)
The glass separation is also completely automatic. After the upper and lower dies are finished, the separation shaft of the auxiliary beam is started. The heating tube works and moves below the cutting line for heating. The separation shaft continues to work. The encoder is fed back when the glass is opened at the set distance. Signal, the rubberized blade works to complete the cutting.
(6) Automatic loading function.
5.The main mechanical configuration
(1) Platen: waterproof high-density board (flatness ≤ ± 0.20mm / m)
(2) Rack / Gear: Japan KHK
(3) Guide rail: Taiwan silver
(4) Conveyor belt/belt: Rongda-foreign joint venture
(5) Cutter wheel/wheel clamp:Bohle
6. The main electrical part
(1) Controlled by PC computer, Microsoft Windows interface
(2) Voltage: 415V/380V/50HZ, equipment with voltage regulator
(3) Motor: Yaskawa servo motor
(4) Encoder: Omron
(5) Controller: American industrial computer
(6) Heating tube: short-wave gold-plated infrared heating tube (lifetime 5000H)
(7) Proportional valve: Japanese SMC
(8) Low-voltage electrical appliances: Schneider, France
7. Motion Controller: (USA)
(1) Standard Chinese and English interface
(2) Main menu functions: automatic processing, manual operation, zero return, profile scanning, drawing, library, command editing, handwriting and other functions.
(3) Graphic display, graphic tracking display during processing.
(4) Program management, import and export of files.
(5) Fault diagnosis and alarm, providing I/O, equipment, controller alarms, providing accurate alarm records.
(6) DXF files can be recognized, and CAD script files.
(7) Production count, processing time count.
(8) Machining program editing: drawing: (You can select the starting point of the graph, adjust the direction, manually sort the order of each graph, edit and compensate the scan result) Command editing: The line command has X, Y, Z, W, Q, R, slash command: A, B, C, D, library graphics call command: P.
(9) Parameter setting: controller parameters, mechanical parameters, pressure parameters.
(10) Two-dimensional graphic display shows the position of the tool in the direction of the tool, and the enlargement, reduction and movement of the dynamic tracking pattern during the machining process.
(11) Compensation function: clearance compensation
(12) Mechanical positioning, automatic edge finding.
(13) Air flotation: The original glass and finished product move easily.
(14) Customized development can be carried out according to the special requirements of customers.
Product Advantages
1. Versatile Cutting
- Size Range: Cuts laminated glass from 200mm×200mm min to 3660mm max, suitable for diverse projects.
- Thickness Compatibility: Handles 3 + 3mm - 8 + 8mm glass and 0.38 - 1.52mm film (PVB, EVA).
2. Precise Cuts
- High Accuracy: Straight line parallelism ≤±0.20mm/m, diagonal accuracy ≤ ± 0.25mm / m, ensuring clean, professional cuts.
3. Efficient Operation
- Power Flexibility: Adapts to 415 / 380V / 50HZ (adjustable), with 24KW total power and 0.8MPa compressed air need.
4. Smart Performance
- Auto - Positioning: Servo - controlled for quick, accurate setup.
- Edge - sensing: Fiber - optic sensor auto - detects cutting details, no manual measuring.
- Cutting Control: Dual cutters with auto - oiling, pressure adjusts by glass thickness.
- Auto - Processes: Automatic bracts, glass separation, and loading boost productivity.
5. Quality Build
- Top - tier Parts: Waterproof HD board, Japan KHK, Taiwan silver, and more for durability.
6. Reliable Electrics
- Advanced Control: PC - based with Windows, quality motors, encoders, and more.
7. Feature - packed Controller
- Multilingual UI: Chinese and English for global use.
- Rich Functions: Auto/manual modes, file handling, fault alerts, and custom options.
Laminated Glass Cut Flow Chart
Set cutting glass length and width
↓
Load glass on air float table
↓
Air blower start
↓
Move glass to auto location area
↓
Air blower stop
↓
Cutting head back origin
↓
Cutting head moves to start cutting point
↓
Cutting head drops to glass surface to cut glass by pneumatic control
↓
Cutting head rises back after cut
↓
Glass clamp start
↓
Bottom crossbeam move to break glass
↓
Heating start
↓
Sucking disc start to stretch glass
↓
Film knife start to cut film
Machine Details:
Equipped with two cutters (upper & bottom sides) to cutting the double layer glass
Adopt Japan Yaskawa Servo Motor and drivers Japan SMC Pressure Sensor
France Schneider breaker&contactor
Taiwan Airtec solenoid valve,air cylinder&water valve
Air blower
Conveyor belt in the first section
Taiwan Delta Inverter Beijing Powerland control system
High precision square guides, helical rack and pinion
Company Introduction
Qingdao TOYO Industry Co., Ltd was jointly founded by two leading metal equipment industry companies in 2017. We are dedicated to expanding in the international market.
- Business Philosophy: Our credo is "same quality, excellent price; same price, high quality". We aim for win - win cooperation with partners.
- Experience: With over 20 years in manufacturing, including long - term international foundry work.
- Certifications: Our factories hold TS16949, ISO9001 international quality system, Germany CE, and ISO14001, T28001 management system certifications.
- Production Capacity: Equipped with world - class production lines and imported moulds, and we've launched patented products to the market.
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