Automatic (IG line) Insulating Glass production line with Argon Gas Filling
Product Overview
The IGU line revolutionizes insulating glass production by transitioning from manual to fully automated machine - based operation. It seamlessly integrates every production stage through a unified system, enabling a one - stop manufacturing process.
Production Process
- Glass Input: Two glass panes, which can be either raw or tempered glass, are fed into the hollow glass production line.
- Initial Treatments: The glass panes go through washing and drying processes to ensure a clean surface.
- Spacer Frame Assembly: A spacer frame is fabricated, filled with desiccant, and then the first seal is applied using butyl glue.
- Quality Check & Frame - Glass Assembly: After a quality inspection, the prepared frame and glass sheets are assembled.
- Final Sealing & Unloading: The sheets are pressed together, followed by the second sealing with polysulfide glue or silicone glue. Finally, the finished insulating glass units are unloaded from the production line.
Product Advantages
- High - Quality Output: The IGU line consistently produces high - quality insulating glass products. The automated and precise processes ensure uniform seals and proper assembly, resulting in excellent insulation performance.
- Fast Processing Speed: With its efficient machinery and integrated system, the line can significantly increase production throughput. This high processing speed allows IGU glass processing enterprises to meet market demands more effectively. As a result, the IGU line has become extremely popular among IGU glass processing companies.
Unique Advantages of the Company
I. Rich Experience - A Solid Foundation for Success
1. Combining Years of Industry Knowledge
Our company aggregates over 20 years of experience from founding entities. This wealth enables us to quickly adapt to market shifts in the glass - related industry.
2. Accelerating Innovation with Past Wisdom
When developing new glass - handling systems, we draw on past successes. We analyze previous cases, shortening development time by up to 30% compared to new market entrants. In a recent glass - transportation system project, this approach let us bring the product to market much faster.
II. One - Stop Sourcing - Simplifying the Procurement Journey
1. Streamlining the Procurement Process
Our one - stop sourcing service simplifies glass - related procurement. In the past, clients faced complexity dealing with multiple suppliers.
2. Ensuring Seamless Product Integration
Clients can source all glass - related needs from us. This saves time and reduces miscommunication and compatibility risks. A glass - manufacturing plant can rely on us for all equipment, ensuring smooth system integration and higher productivity.
III. Cost - Effective Solutions - Saving You More
1. Reducing Hidden Procurement Costs
We know procurement costs include communication and negotiation efforts. By being a single contact point, we cut these hidden costs.
2. Passing on Supplier Benefits
Our strong supplier relationships secure better prices and terms. We pass these savings to clients, reducing total procurement costs by up to 30%. For example, volume discounts on glass - cutting machines are offered to clients at lower prices.
Technical Parameter
|
Voltage |
AC380v 50Hz |
|
Power |
38kw |
|
Max.size |
2500×3600mm |
|
Min.size |
500×300mm |
|
Glass thickness |
3-15mm |
|
IG thickness |
10-48mm |
|
Transport speed |
8-45m/min |
|
Suction of sucker |
6kg/pcs |
|
Gas Filling time |
3-5 s(1000mm×1000mm) |
|
Air compressor |
0.8m³/ min |
|
Air pressure |
0.6--0.8Mpa |
|
Overall dimension |
26000×2800×3600mm |
Insulating Glass Machine details photos
1. Feeding part with Low-E coating checking system
2. Washing and drying machine
It adopts custom-made and imported nylon, front is three pairs of soft brushes(Φ0.10mm), back is three pairs of hard brushes(φ0.15mm)
Drying part : The air knives' distance can adjust according to the glass thickness
3. Transition and Storage, light inspection and spacer bar location
4. Inside Flat press and assembly
5. Convey and Storage
6. Container Shipment
Company Introduction
Qingdao TOYO Industry Co., Ltd was jointly founded by two leading metal equipment industry companies in 2017. We are dedicated to expanding in the international market.
-
Company Strengths
We have outstanding production capacity, R&D capabilities, and, above all, international - standard quality control. Our factories have been granted TS16949, ISO9001 international quality system certification, Germany CE certification, and ISO14001, T28001 management system certification. The factories own world - class production lines and imported moulds, and have introduced numerous patented products to the international market. Our factories cover over 128,000 square meters, staffed by over 500 technical staff, in addition to 60 expert R&D engineers.
Company Mission
Supported by our parent companies' superb manufacturing ability, Qingdao Toyo Industry Co., Ltd is dedicated to expanding its international cooperation and promoting the concepts of "Made in China" and "Created in China".
Service Scope
At the same time, we provide quality products and services for factories, traders, and direct users across the globe.
Business Philosophy
Our credo is "excellent price with the same quality, and the same price with high quality". With this in mind, we seek win - win cooperation with our partners.
Business Expansion
Currently, we are seeking for tier - one agents all over the world and expanding our bilateral business in import and export to develop cross - border electronic commerce.
Invitation
We would like to give our warm welcome to product users, distributors, and platform websites to work together and achieve mutual win - win.
FAQ
- Delivery Time
- Q: What's the typical delivery time frame for my order?
- A: For orders meeting the Minimum Order Quantity (MOQ), it takes 10 - 15 days after receiving the deposit. If you're ordering a 20ft container, it usually takes 30 - 35 days to complete the order. However, if our production schedule allows, we can accommodate urgent delivery requests. Just let us know your order quantity, and we'll provide you with a detailed delivery time estimate.
- Product Quality Assurance
- Q: How do you ensure the high quality of your products?
- A: We operate under a strict ISO 9001:2008 quality control system. Our professional Quality Control (QC) team conducts thorough inspections at various production stages. Additionally, every package worker double - checks the products against the QC instructions before packing to ensure nothing slips through the cracks.
- Payment Terms
- Q: What payment methods do you accept?
- A: Our standard payment terms are Telegraphic Transfer (T/T) and Letter of Credit at sight (L/C). For sample orders, we also accept Western Union, Paypal, Moneygram, Alipay, and Credit cards.
- Pricing
- Q: Can you offer competitive prices?
- A: As a manufacturer, we have direct control over production costs. Our founder built this company from the ground up, and we pride ourselves on being professional and offering the most competitive prices in the market.
- Order Progress Update
- Q: How can I stay informed about the status of my order?
- A: Before shipping, we inspect and test all items to prevent damage and missing parts. We'll send you detailed inspection pictures of your order for your approval before delivery. This way, you'll know exactly what's going out the door.
- OEM Services
- Q: Do you provide OEM services?
- A: Absolutely! We welcome all OEM orders. Whether it's custom branding, product modifications, or unique packaging, we have the expertise to bring your ideas to life.
- Order Tracking
- Q: How can I track my shipped order?
- A: Once your order is dispatched, we'll provide you with a tracking number and a corresponding logistics tracking link. You can then monitor the real - time progress of your shipment from our factory to your destination.
- Customization
- Q: Can I get customized products?
- A: Yes, we offer extensive customization services. Share your specific requirements with our sales team. Our design team will then create a tailored plan along with a quote. Once you give the green light, we'll start production and keep you updated every step of the way.
- Product Training
- Q: Do you offer training on using your products?
- A: We provide comprehensive product training. For those just getting started, we have online video tutorials. If you prefer in - person training, our technicians can arrange on - site sessions upon request.
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