TYR-4228 Full-Automatic Glass Cutting Machine Production Line
Machinery Configuration:
TYR-4228 Full-automatic Glass Loading Machine
TYR-4228 Full-automatic CNC Glass Cutting Machine
TYR-4228 Air-cushion Glass Breaking Machine
Machinery Specification:
1. TYR-4228 Full-automatic glass double-arm and single position loading machine
1.1 Equipment System: main frame/ running system/ transfer system/vacuum adsorption system/mechanical turning system/high and low pressure control system/program control system
1.2 Mechanical components:
1) turning wheel chain: high precision reinforced type
2) transfer idler wheel: PU
3) vacuum suction cup: double absorption structure
4) transfer/turning motor: Taiwan CPG motor
5) vacuum pump: PUXU( Sino-Germany)
1.3 Electric elements.
1) PLC controller: Inovance
2) Transducer: Inovance
3) Control cable: High-flexible shielded control cables
4) Contactor: Schneider
5) Pneumatic part: Taiwan Airtac, SMC
1.4 Technical parameter:
1) Max glass size: 4200*2800 Min glass size: 1500*1500( left side)
2) Glass thickness:3-19mm
3) Loading glass cycle: 40-the 90s (adjustable)
4) Transfer speed: 0-40m/min (adjustable)
5) Max rack depth: 700mm
6) Loading weight: 900KG
7) Arm quantity on one side: 4 pieces
8) Vacuum suction cups quantity on each arm: 3 pieces
9) Loading arms: double arm
10) Work position: single position
11) Power( installation): 380V/50HZ
12) Installed power: 8KW
13) Compressed air: 0.3Mpa-0.5Mpa
14) Vacuum pressure: -70 ~-90Kpa
2. Technical information
2.1 Main Introduction: Automatic glass loading machine
With a very sturdy frame structure, reliable vacuum system design with a venturi vacuum device to prevent the glass from falling in case of electricity blackouts. Loading arms were driven by an electrical motor.
High-quality certified components guarantee long-term reliability and easy, spare parts availability.
Modular design makes future upgrades to more stations available.
2.2 Technical description
1) Turning mode: mechanical turning, fast speed, steady operation, loading glass thickness 3 to 19 mm. Assembled with double line turning transmission chain, to ensure the transmission process safety and reliability.
2) Turning angle: adjustable, from 95 to 98 degrees.
3) Rack depth: special connecting rod retractable mechanism, suction cup move forward 150mm, and rack depth is 700mm which could meet different kinds of glass rack.
4) Induction system: two sets of photoelectric sensors to ensure safe operation.
5) Roller bar: special connecting rod retractable mechanism, to ensure the synchronous lift and separate the glass piece safely.
6) Suction system: introduced double layer suction, strong absorption.
7) Suction cup control: Every cup has a separate air valve to control, choose the number of working cups easily and freely.
8) Lift and loading system: lift glass before loading in case the glass is damaged because of sticking.
9) Alarm system: The machine has alarm fittings, have self-inspection system, and red and green alarm buttons.
10) Operation mode: The machine has two kinds of controlling modes (automation and manual)
11) Operation screen: Color LCD touch screen interface
12) Parameter setting: The order and glass quantity of loading can be set automatically with digital information.
2. TYR-4228 Full-automatic glass cutting machine
2.1 Technical parameter:
Max glass size: 4200*2800
Glass thickness: 3-19mm
Gross weight: 2.5T
2.2 Cutting parameter:
Linear parallelism: ≤±0.25mm/m
The diagonal accuracy: ≤±0.30mm/m
Cutting bridge speed: 0-160m/min
Cutting bridge acceleration: ≥ 3.0m/s²
Cutting tool speed: ≥160m/min
Cutting tool acceleration: ≥ 6.0m/s²
Belt transmission speed: ≥ 40m/min
Cutting head accuracy: ≤±0.2mm
2.3 Power:
Power (installation): 380V/50HZ
Installed power: 8KW
Compressed air: 0.6Mpa
2.4 Equipment performance
Equipment frame: guarantee accuracy and keep the shape.
Cutting tool apron: cutting head can rotate 360 degrees.
Tabletop: HDF board
Felt: Felt, smooth and anti-static
Cutting oil: pneumatic input oil automatically, cutting and oil synchronization
Transfer system: Synchronized belt transfer automatically.
2.5 Mechanical parts:
Tabletop: HDF
Rack: KHK
Transfer belt: Barbieri
Cutting wheel: Germany Bohle
2.6 Electrical parts:
Microsoft Windows interface
Voltage: 380V/50HZ, equipped with transformer.
Motor: Japan YASKAWA sever motor
Approach switch: SN
Control card: Italy imported (match with Italy OPTIMA SOFTWARE)
Main electrical parts: Japan IDEC Relay, Schneider A. C. Contactor
Air proportional valve: Japan SMC
2.7 Software
Italy imported cutting and optimization software
Optimization software can match with ERP system.
Cutting position limitation
Calculate capacity automatically
More than two thousand cutting-shape databases. (Be easy to operate)
Match with AUTO CAD drawing software.
Optimization software can be used with cutting software directly.
The automatic calibration function makes ensures cutting accuracy.
The cutting route selection function makes ensures the best cutting speed.
Adjust cutting pressure automatically, fast, accurately, and steadily.
Adjust cutting pressure automatically when cutting different shapes, to ensure the cutting effect is fast.
The automatic origin position can be searched and set.
Operation input: keyboard and mouse, Chinese or English interface.
Shape scan: different shape point-to-point scanning, and then transfer into a CAD drawing.
Optimization software: combine and order the cutting size casually, output the best cutting solution and improve cutting efficiency. Manual revision after optimization improves the cutting utilization rate.
Optimized pressure and speed: According to the pattern, straight line, curve line, curve and outcurve start point and end point; accelerative section, and braking section, it can adjust the most suitable pressure and speed.
Shape database: database is available for different kinds of shapes.
Shape optimization: change the size, rotate, move, and combine smoothly in the database.
Operation interface: The Chinese or English interface, supports many kinds of languages.
Drill position: preposition of drill position.
Cutting head protection: mechanical protection function, avoid the possibility of a crash.
Shape cutting: cut a straight line and slant line and any shape automatically.
Transfer belt: motor drive belt directly and transfer the cutting glass into the breaking machine.
Travel protection: mechanical and electrical double protection, to protect maximum travel protection.
Cutting pressure adjustment: Any cutting pressure adjustment can be adjusted by keyboard directly, with no need for manual operation.
3. TYR-4228 glass breaking machine
3.1 Technical parameter:
Table top size: 4200×2800mm
Table top height: 900±30mm
Quantity of air fan: 1 piece
(Independent switch control )
3.2. Main components
Table top surface: fiber and woolen felt
Tabletop: HDF
Bar:2pcs horizontal level
1pcs vertical level
Spare Parts list:
| Item |
Accessories name |
Unit |
Quantity |
Remark |
| 1 |
Optoelectronic switch |
pcs |
2 |
|
| 2 |
Approach switch |
set |
2 |
|
| 3 |
Imported knife holder(German) |
set |
6 |
|
| 4 |
Copper tool apron |
set |
2 |
|
| 5 |
694 bearing |
pcs |
4 |
|
| 6 |
Loading machine sucker |
set |
2 |
|
| 7 |
Tool kit |
set |
1 |
|
| 8 |
Guide rail |
set |
1 |
|
| 9 |
Operation manual |
pcs |
1 |
|
Remark: Unloading, electricity, and power belong to a customer after arrived.
FAQ:
Q: Are you a Trading Company or Manufacturing Factory?
A: We are the leading manufacturer in the Qingdao area for 10 years, our products have competitive prices and quality
guarantees. Welcome to send your inquiry!
Q: How about the Delivery time?
A: 10-15days after receiving the deposit based on the MOQ. Normally, 30-35days to finish the order for a 20ft container.
Of course, we can also meet the urgent delivery time if the production schedule is not tight. Welcome to ask for the detailed delivery time according to your order quantity!
Q: How can you guarantee product quality?
A: We have the quality control system ISO9001:2008, and it's been followed strictly. We also have a professional QC team, and each of our package workers will be in charge of the final inspection according to the QC instruction before packing.
Q: I'd like to know your Payment terms.
A: Basically, the payment terms are T/T, L/C at sight. Western Union, Paypal, Moneygram, Alipay, and a Credit card are
acceptable for sample order.
Q: Beat Prices?
A: We are the manufacturer and our president built this company from nothing. So we are the professional
and will do the best price.
Q: How can I know how my order is being done?
A: We will inspect and test all items in order to avoid damage and missing parts before shipping. The detailed
inspection pictures of the order will be sent to you for your confirmation before delivery.
Q: OEM Capability:
A: All OEM orders are welcome.
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