High Precision Versatility CNC Vertical Drilling and Milling Machine

• Customization: Available
• Certification: CE, ISO, FDA, UR, PCI, PDA
• Control System: PLC
• Model NO.: GC-LDM-II
• Size: Customed
• Standard: CE, ISO
• Type: Insulating Glass Production Line
• Structure: Vertical
• Condition: New
• Warranty: 24-Hour Online Service
• Glass Washing Machine Type: None
• Glass Edging Machine Type: None
• Grinding Head Number: None
• After-sales Service: 24-Hour Online Service
• Transport Package: Custom
• Specification: 1830*2440/2440*3660
• Trademark: TOYOCC
• Origin: Jinan, China

Product Description

 

CNC Vertical Drilling and Milling Machine 

 

1. Description:

GC-LDM-II is a high-tech vertical working center for the deep glass processing industry. It can perfectly complete complex work in a short time and process high-quality and high-precision glass, thereby reducing the problem of poor accuracy of manual drawing and manual cutting.

The machining center adopts the international advanced numerical control system and drives to realize the dynamic management of each axis and precise speed control. Therefore, precisely processed glass is of high quality. This is a CNC vertical drilling and milling machine that can handle complex machining elements through simple operations and has advanced technology that solves the need for machining accuracy, high speed, and ease of operation

GC-LDM-II automatically process complex drilling, milling, and arising function on large flat glass. When the glass was loaded on the feeding rack, the machine begins to execute the prepared program on drilling, milling, arising, etc.

The flexibility of the control system can meet the requirement of different products, the whole work is finished automatically. This machine is suitable to process structural glass (Frameless door, glass curtain wall, etc.)

The function includes:

1. Drilling by two opposite spindles;

2. Milling by the single router;

3. Grinding

4. Arising

5. Polishing(optional)

 

 

1.1 GC-LDM-II Structure

 

The GC-LDM-II is a vertical glass working center; all major parts are protectively covered. The structure occupies less area and positioning is simple, It also can reduce the obstruct and make it easy to process the glass sheet and reduce scratches.

The main frame is made of welded structural steel, and the Y and V axis structures are double vertical beams.

 

X, Y, V, Z, and W linear axis are driven by high precision ball screws and slip on the linear slide way. X-axis controls the glass forward or backward, Y and V axis controls the up and down movement of the two Spindles, Z, and W axis controls the spindle to take or release the tool.

 

Advantages of this structure:

1. Good rigidity and fast response.

2. High-precision Hiwin (Taiwan HIWIN) ball screw and guide rail can achieve high-precision production.

3. Low wear and tear.The machine maintains high precision after using many years

4. The moving part is lubricated by the centralized oil supply system..

5. The main part of the protection is made of 201 stainless steel. There are two doors at the front and rear of the protective cover in order to facilitate the observation of the working host, which is convenient for observing the working state in the host.

 

 

1.2 Tool magazine (optional)

The tool magazine can be selected as 6*2 tool positions and 8*2 tool positions, so as to realize automatic tool change.

 

                                         

 

 

1.3 Electro-spindle

As the main part of the machine, the electro-spindle of Glass-working Center has the following specialty:

1. The spindle motor has the largest constant torque output, the output power is 7.5KW, even if the speed is 12000RPM, the torque can reach 25Nm! High torque output increases processing speed and allows the use of large diameter grinding wheels!

2. The maximum speed can reach 12000RPM.

3. The center of the spindle can pass water, which greatly improves the processing speed and quality during processing.

4. The spindle is water-cooled, and a professional cooling system is used to make the spindle work under constant temperature.

 

1.4 Type of tools

Design different processing graphics according to different tools. 

 

 

1.5 Numerical control

The professional numerical control system is integrated in the working center, and cooperates with the industrial computer to make it easier operate the machine.

 

The main features of the system:

 

1. When the machine is working, the operator can edit program on the PC.

2. Easy to understand operation interface;

3. The computer can be connected to the Internet;

4. 19-inch color touch screen;

 

The main function:

 

1. Processing monitoring displays information such as the coordinates of each axis, spindle speed, and tools

2. The screen displays the current and total working time

3. Input/output signal diagnosis description

4. Available to operate LEasyCAM software when machine is working

5. Available to do parameter setting

 

 

1.6 CAM software

 

LEASY CAM software can run on Windows 7/8/10, 32/64 bit systems. The software operation is more simple and easy to understand.

Main feature include:

1. Size-driven placement of graphics;simulation setting drawings;Automatically select the appropriate tool according to the graphic elements and create the processing program automatically;

2. LEASY CAM supports graphic library and DXF import function;

3. Intelligently judge the interference area and simulate the operation;

4. Processing information management: use the database to manage the processing map, and it is convenient to view the historical records;

5. Tool route optimized to reduce the idle stroke

6. Automatically adjust the processing speed according to different arc radii to ensure that the grinding line speed is matched;

7. Machine comes with LEASY CAM key.

 

2 Technical indicators

 

2.1. Technical parameters

 

Model No	GC-LDM-II
Max.Glass	2000*3000mm 2500*4200mm 3000*6000mm	Dimension	9600*4200*3700mm 12700*4200*4200mm 15200*4200*4700mm
Min.Glass	500*500mm	Glass thickness	5-25mm
Speed of Spindle	0-12000rpm	Spindle power	7.5KW*2
Total power	22KW	Tool positions(optional)	6*2/8*2
Tool coner	BT30	No. of Axis	5axis
Air compression	0.7Mpa	Voltage	3*380V/50HZ
weight	6700KG/7500KG/8200KG

 

2.2. Machine configuration

 

Main body	Structural welded steel, Co2 shielded welding, heat treated	1 set
Control System	Mitsubishi (Japan)	1 set
Servo drive	Mitsubishi (Japan)	5 pcs
Servo Motor	Mitsubishi (Japan)	5 pcs
Inverter	Inovance(China famous brand)	2 pcs
Low Voltage Appliances	Schneider (France)	1 set
Pneumatic Components	AirTAC (Taiwan)	1 set
Spindles	GLASS OEM manufactured exclusively for glass grinding. Speed: 0-12000 rpm Rated power 7.5 kw * 2	2 pcs
Software	Easy CAM(GC)	1 set
Water pump	STAIRS(TAIWAN CHINA)	1 pcs
Spindle water cooler	Made in China	1 pcs
Linear guides	Hiwin (Taiwan,China)	1 set
Ball Screw	Hiwin (Taiwan,China)	1 set
Tool magazine (optional)	6*2 or 8*2 tool positions	1 set
Automatic Lubrication System	BAOTN(China famous brand)	1set
Tool handle and pull stud (optional)	BT30 modification (for GLASS)	12/16 pcs

 

 

 

3 Glass samples: