Automatic Insulating Glass Line with Gas Filling TPS Insulating Glass Production Line

Product Description

Automatic Insulating Glass production line with Argon Gas Filling 

Description

Product Description

The IGU line is designed to transform the production of insulating glass from manual to machine - based operation. It connects each production link through a system for seamless production.

Production Process

First, two pieces of glass, which can be either original or tempered, are fed into the hollow production line. Subsequently, they go through a series of processes: washing, drying, spacer frame making, desiccant filling, first sealing (using butyl glue), inspection, frame - and - sheet placement, sheet pressing, second sealing (with polysulfide or silicone glue), and finally unloading.

Product Advantages

The products processed by the insulated glass line are of high quality and the processing speed is quite fast. As a result, the double - glazed glass line is highly favored by IGU glass processing enterprises.

 

Technical Parameter

 

Voltage	AC380v 50Hz
Power	38kw
Max.size	2500×3600mm
Min.size	500×300mm
Glass thickness	3-15mm
IG thickness	10-48mm
Transport speed	8-45m/min
Suction of sucker	6kg/pcs
Gas Filling time	3-5 s(1000mm×1000mm)
Air compressor	0.8m³/ min
Air pressure	0.6--0.8Mpa
Overall dimension	26000×1800×3600mm

Insulating Glass Line Main Feature:

1. Achieve the functions of inside assembly, automatically filling argon gas.
2. Adopts the PLC to control the working condition and touch screen
3. Automatic detect coated surface of coating glass and Low-E glass  
4. Air knife can automatically adjust according to glass thickness.
5. Brushes' rotate speed variable frequency drive.
6. Aluminum spacer and glass automatic positioning system
7. It has remote monitor and program upgrade functions.
8. Can produce double, triple, low-e film, and laminated insulating glass.
9. Automatically detects the length and height of glass, automatically adjust the best gas filling time.
10. Automatic gas filling press machine adopt servo motors, which has assembling, pressing and automatic gas filling functions. Ensure the insulating glass argon gas concentrate ≥ 90

Insulating Glass Machine details photos
1. Feeding part with low-e coating checking system

2. Washing and drying machine

3. Transition and Storage, light inspection and spacer bar location
 
4. Inside Flat press and assembly
 

5. Convey and Storage

Company Establishment and Focus

Qingdao TOYOCC Industry Co., Ltd was jointly funded by two metal equipment industry - leading companies in 2017. We focus on developing the international market and international business.

Parent Companies' Experience

Both our parent companies have more than 20 years of experience in the manufacturing industry, including long - term international foundry production.

Company Scale and Capabilities

With excellent production power, research and development, and outstanding quality control, our factories cover a total area of 128,608 square meters, have 500 technical staff, as well as 60 research and development engineers.

Certifications

Our factories have been granted TS16949, ISO9001 international quality system certification, Germany CE certification, and ISO14001, T28001 management system certification.

Production and Innovation

The factories own a world - class production line and imported mould, and have introduced various patented products to the market.

Company Mission

Supported by our parent companies' superb manufacturing ability, Qingdao Toyocc Indsutry Co., Ltd is dedicated to expanding its international cooperation and promoting the concepts of "Made in China" and "Created in China".

Service Provision

At the same time, we provide quality products and services for factories, traders, and direct users across the globe.

Company Credo

Our credo is "excellent price with the same quality, and the same price with high quality". With this in mind, we seek win - win cooperation with our partners.

Business Expansion

Currently, we are seeking for tier - one agents all over the world and expanding our bilateral import and export business to develop cross - border e - commerce.

Invitation for Cooperation

We would like to give our warm welcome to product users, distributors, and platform websites to work together and achieve mutual win - win results.