Special Shape Edge Grinding Machine
Descriptions:
Single-arm special-shaped edging machine (abbreviated as a special-shaped machine or single-arm machine), can grind straight, rounded, duckbill and beveled edges; it can also grind round glass and oval glass. Install a master mold on a single suction cup, and use a special-shaped machine to grind some irregularly shaped glass pieces.
This product adopts the vacuum principle to adsorb the glass on the suction cup and cooperates with the use of a motor to drive the five-star disk or an independent satellite turntable on a separate drive disk to rotate so that the machine can process special-shaped flat glass with a rotation diameter of 700-2100MM or 100-700MM. The rotation speed of the five-star plate can be adjusted at will during work. This machine can semi-automatically grind simple-shaped special-shaped glass by using a cylinder. When grinding the periphery, the grinding wheel can be manually replaced for coarse, fine grinding, and polishing. When grinding the glass bevel, a bowl-shaped grinding wheel can be installed to tilt the grinding head backward to adjust the angle of the bevel, and then process and grind.
This machine guarantees the grinding accuracy of the bevel by improving the precision of the turntable; we also add a brake system to eliminate the gap between movements, and apply a moderate load (adjustable) during rotation, so that the machine can be longer Time is maintained without gap action, so the vibration during grinding is greatly reduced, and the work efficiency and edging effect are improved.
Detailed Picture:
Technical parameters :
| Glass rotation diameter |
Processing thickness |
Bevel angle |
Bevel grinding wheel |
Voltage |
Power |
Outsize |
Weight |
| 100-2100mm |
3-30mm |
0°-20° |
Ø150 |
380V 50HZ |
3KW |
1200*1200*1800mm |
1000kg |
Note: The type and quantity of equipment grinding heads can be adjusted according to customer needs, and the specific speed depends on the edging requirements and the thickness of the glass.
Overall performance requirements of glass profile edging machine
- The action of the transmission mechanism should be accurate and reliable, and there should be no obvious vibration, impact, or sliding.
- The normal working vacuum range of the sucker is -0.05~-0.1MPa.
- The cooling and air pressure system should not be blocked or leaked.
- The maximum temperature of the grinding wheel bearing part is less than 85 degrees Celsius.
- The movement accuracy of the rotating shaft of the grinding wheel, the horizontal runout is not more than 0.03mm, and the vertical runout is not more than 0.03mm.
Precautions when using special-shaped machine
1. Whether the height of the suction cup of the worktable of the special-shaped machine is consistent has a greater impact on the grinding effect. When leaving the factory, the manufacturer will self-grind the five sets of suction cup holders, and select the suction cup glue with the same thickness to keep the height of each suction cup consistent. Therefore, do not disassemble and assemble the suction cup under normal circumstances. If the suction cup glue is damaged, you should choose the same thickness for replacement.
2. After the vacuum pump of the special-shaped machine is used for a period of time, the vacuum degree will drop (that is, the suction power will drop) due to water intake and other reasons, so pay attention to check and troubleshoot, otherwise, the machine will work under insufficient suction, which will affect Grinding quality, on the other hand, is also prone to safety accidents.
3. When grinding the glass, make sure that the nozzle of the universal water pipe is facing the grinding wheel instead of dry grinding. At the same time, the machine should be cleaned regularly.
How to operate the glass profile machine
Select the corresponding bevel grinding wheel according to the requirements of the bevel, and then adjust the distance between the grinding wheel and the glass surface according to the thickness of the glass, and then force the grinding wheel against the glass for edging.
Recommended grinding wheel configuration:
1) For processing straight-line straight-edge glass, one medium mesh diamond wheel is generally used, such as 180 mesh diamond wheel and 1 BD polishing wheel
(2) For round glass, one medium-sized diamond wheel is generally used, such as 180-mesh diamond wheel and 1 BD polishing wheel
(3) For processing duckbill glass, generally one 100 mesh diamond wheel, one 240 mesh rough grinding diamond wheel and 1 BD polishing wheel are used
(4) For processing beveled edges, such as mirrors, generally one 100 mesh diamond wheel, one 240 mesh rough grinding diamond wheel, one 3-color resin wheel and one wool polishing wheel are generally used.
Maintenance of the machine
1. There must be sufficient pressure of cooling water during grinding to ensure the efficiency of grinding and the service life of the grinding wheel.
2. If the speed drops suddenly during use, reduce the pressure of the mill and try not to overload it, otherwise the motor will be easily damaged.
3. All glass residues on the equipment must be cleaned up after work every day. Be careful not to touch it with your hands, but directly rinse with water.
4. Add lubricant to the equipment every half month.
5. To prevent freezing damage to the water pipe in winter, the cooling water in the water pipe must be drained after the work is finished every day.
6. Keep the vacuum pump oil at the specified line at all times.
TOYOCC is specialized in glass-making machines, systems, and tools for a wide variety of glass production, storage, and installation need. With over 20 years experience, not only can we manufacture the core product, but also main long-term and trusty business partnership with well-known supplier both domestic and overseas.
ToYOCC's top-rated products include but not limited to glass grinding machines, glass cutting machines, glass handling& storage systems, laminating furnaces, and accessories.
Package:
For small parts, we usually deliver by DHL/FEDEX/UPS/TNT, etc.
For large size products, we usually deliver by air/by sea, or as your request.
We package cartons or wooden box as to avoid any damage during delivery.
FAQ:
1.Do you offer customized offers?
Yes, customized service can be offered.
2.What's the delivery time?
About 20 days.
3.How can I get the after-sales services?
We offer videos, pictures, and technical guidance immediately.
4.How can customers buy parts once they break down?
The lift adopts most of the common parts of hardware. You can buy the parts in your local hardware market or forklift parts shop.
5.How can customers repair if any problem?
One of the great advantages of the equipment is the very low failure rate. Even it breaks down, we can guide to repair it by video and repair instruction.
6.What's your QA&QC policy?
3times 100% inspection before shipping.
Waiting for your inquiry!
Don't hesitate to contact me with any questions you have!
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