TYR-4228 Full-Automatic Glass Cutting Machine Production Line
Machinery Configuration:
TYR-4228 Full-automatic Glass Loading Machine
TYR-4228 Full-automatic CNC Glass Cutting Machine
TYR-4228 Air-cushion Glass Breaking Machine
Machinery Specification:
1. TYR-4228 Full-automatic glass double-arm and single position loading machine
Product Description: Automatic Glass Loading Machine
- Product System Composition
- Equipment System: Composed of the main frame, running system, transfer system, vacuum adsorption system, mechanical turning system, high and low pressure control system, and program control system. These systems work in coordination to ensure the efficient and stable operation of the equipment.
- Mechanical Components:
- Turning Wheel Chain: A high-precision reinforced chain is used to ensure the accuracy and stability of the turning process and extend the service life of the equipment.
- Transfer Idler Wheel: Made of PU material, it has good wear resistance and flexibility, reducing damage to the glass during the transfer process.
- Vacuum Suction Cup: Adopts a double-layer adsorption structure with strong suction force, effectively preventing the glass from falling during handling and ensuring the safety of glass handling.
- Transfer/Turning Motor: A Taiwan CPG motor is selected, which has strong power and stable operation, providing reliable power support for the transfer and turning actions of the equipment.
- Vacuum Pump: A PUXU brand vacuum pump from a Sino-German joint venture is used. It has excellent performance and can quickly establish a stable vacuum environment, ensuring the efficient operation of the vacuum adsorption system.
- Electrical Components:
- PLC Controller: An Inovance brand PLC controller is used, which has powerful control functions and stable performance, and can accurately control the action processes of the equipment.
- Inverter: An Inovance brand inverter can achieve precise speed regulation of the motor to meet the requirements of the equipment's running speed under different working conditions.
- Control Cable: High-flexible shielded control cables are used to effectively prevent electromagnetic interference, ensure stable and reliable signal transmission, and guarantee the stable operation of the equipment.
- Contactor: A Schneider brand contactor is selected, which is of reliable quality and can frequently switch the circuit on and off to control the start and stop of various components of the equipment.
- Pneumatic Components: Taiwan Airtac and SMC brand components are used, which have excellent performance, ensuring the stable operation of the pneumatic system and providing a stable air source for the relevant actions of the equipment.
- Technical Parameters
- Glass Size Range: The maximum glass size that can be processed is 42002800, and the minimum glass size (left side) is 15001500, which can meet the loading requirements of various specifications of glass.
- Glass Thickness Range: It can handle glass with a thickness of 3 - 19mm, meeting the loading requirements of different types of glass processing.
- Loading Cycle: The loading cycle can be adjusted within 40 - 90 seconds, and it can be flexibly adjusted according to actual production needs to improve production efficiency.
- Transfer Speed: The transfer speed can be adjusted within the range of 0 - 40m/min, adapting to different production rhythms and ensuring the smooth transfer of glass.
- Maximum Rack Depth: The rack depth can reach 700mm. The special connecting rod retractable mechanism can make the suction cup move forward by 150mm, meeting the loading requirements of different types of glass racks.
- Loading Capacity: The maximum loading capacity of the equipment is 900KG, and it can easily handle heavier glass panels.
- Number of Arms and Suction Cup Configuration: There are 4 arms on one side, and 3 vacuum suction cups on each arm. The double-arm design can efficiently complete the adsorption and handling of glass.
- Working Position: The equipment is designed with a single working position, focusing on the glass loading operation at a specific station to improve operation accuracy and efficiency.
- Power Supply: The power supply is 380V/50HZ, and the installed power is 8KW, providing sufficient power for the stable operation of the equipment.
- Compressed Air: The compressed air pressure requirement is 0.3Mpa - 0.5Mpa, meeting the working requirements of the pneumatic components.
- Vacuum Pressure: The vacuum pressure is maintained at - 70 ~ - 90Kpa, ensuring that the vacuum suction cup has enough suction force for the glass.
- Product Advantages
- Safe and Reliable:
- The main frame has a sturdy and durable structure, which can withstand various stresses during glass handling and ensure the long-term stable operation of the equipment.
- The vacuum system uses a Venturi vacuum device with power-off protection function. Even in the event of a sudden power outage, it can prevent the glass from falling, ensuring the safety of operators and the glass.
-
- Efficient and Precise:
- The mechanical turning system is fast and operates stably, and can complete the turning action of the glass in a short time. It can handle glass with a thickness of 3 - 19mm, improving the loading efficiency. The use of a double-layer turning transmission chain further ensures the safety and reliability of the transmission process.
- The turning angle can be adjusted between 95 and 98 degrees to meet the requirements of different glass processing techniques for the loading angle and achieve precise loading.
- Convenient Maintenance:
- The selected high-quality certified components not only ensure the long-term reliability of the equipment but are also easily accessible in the market, facilitating equipment maintenance and reducing maintenance costs.
- The equipment has a self-detection system that can monitor the running status of all components of the equipment in real time. When a fault occurs, it can quickly locate the problem, making it convenient for maintenance personnel to carry out repairs in a timely manner.
- The equipment is equipped with red and green alarm buttons. When an abnormal situation occurs in the equipment, the operator can immediately press the alarm button, making it convenient to deal with the problem in a timely manner.
- Flexible Expansion: The equipment adopts a modular design, which is convenient for future upgrades to more stations according to production needs, adapting to the expansion of the enterprise's scale and changes in production processes, and providing guarantee for the long-term development of the enterprise.
- Technical Instructions
- Main Introduction: The automatic glass loading machine has a sturdy frame structure and a reliable vacuum system design. It uses a Venturi vacuum device to prevent the glass from falling in case of a power outage. The loading arms are driven by a motor. High-quality certified components are selected to ensure long-term reliable operation and easy access to spare parts. The modular design facilitates future upgrades to more stations.
- Technical Description:
- Turning Mode: Adopts a mechanical turning mode, which is fast and stable, and can handle glass with a thickness of 3 to 19mm. Equipped with a double-layer turning transmission chain to ensure the safety and reliability of the transmission process.
- Turning Angle: The turning angle can be adjusted between 95 and 98 degrees to meet the requirements of different glass processing techniques.
- Rack Depth: Through the special connecting rod retractable mechanism, the suction cup can move forward by 150mm, and the rack depth is 700mm, which can adapt to a variety of glass racks.
- Induction System: Two sets of photoelectric sensors are installed to ensure the safe operation of the equipment.
- Roller Bar: A special connecting rod retractable mechanism is adopted to ensure the synchronous lifting of the glass and the safe separation of the glass pieces.
- Suction System: A double-layer adsorption structure is introduced, with strong adsorption force.
- Suction Cup Control: Each suction cup has an independent air valve control, and the number of working suction cups can be freely selected.
- Lift and Loading System: The glass is lifted before loading to avoid damage to the glass due to adhesion.
- Alarm System: The equipment is equipped with an alarm device, which has a self-detection system and red and green alarm buttons.
- Operation Mode: The equipment has two control modes, automatic and manual.
- Operation Screen: A color LCD touch screen operation interface is adopted.
- Parameter Setting: The loading sequence and the number of glasses can be automatically set
2. TYR-4228 Full-automatic glass cutting machine
2.1 Technical parameter:
Max glass size: 4200*2800
Glass thickness: 3-19mm
Gross weight: 2.5T
2.2 Cutting parameter:
Linear parallelism: ≤±0.25mm/m
The diagonal accuracy: ≤±0.30mm/m
Cutting bridge speed: 0-160m/min
Cutting bridge acceleration: ≥ 3.0m/s²
Cutting tool speed: ≥160m/min
Cutting tool acceleration: ≥ 6.0m/s²
Belt transmission speed: ≥ 40m/min
Cutting head accuracy: ≤±0.2mm
2.3 Power:
Power (installation): 380V/50HZ
Installed power: 8KW
Compressed air: 0.6Mpa
2.4 Equipment performance
Equipment frame: guarantee accuracy and keep the shape.
Cutting tool apron: cutting head can rotate 360 degree.
Table top: HDF board
Felt: Felt, smooth and anti-static
Cutting oil: pneumatic input oil automatically, cutting and oil synchronization
Transfer system: Synchronized belt transfer automatically.
2.5 Mechanical parts:
Table top: HDF
Rack: KHK
Transfer belt: Barbieri
Cutting wheel: Germany Bohle
2.6 Electrical parts:
Microsoft windows interface
Voltage: 380V/50HZ, equipped with transformer.
Motor: Japan YASKAWA sever motor
Approach switch: SN
Control card: Italy imported (match with Italy OPTIMA SOFTWARE)
Main electrical parts: Japan IDEC Relay, Schneider A. C. Contactor
Air proportional valve: Japan SMC
2.7 Software
Italy imported cutting and optimization software
Optimization software can match with ERP system.
Cutting position limitation
Calculate capacity automatically
More than two thousand cutting shape database. (Be easy to operate)
Match with AUTO CAD drawing software.
Software & Function Integration
- Optimization software works directly with cutting software.
- Automatic calibration ensures cutting accuracy.
- Cutting route selection maximizes cutting speed.
Adaptive Cutting Features
- Automatically adjusts cutting pressure, quickly, accurately, and steadily.
- Adjusts pressure for different shapes to ensure fast cutting effect.
- Can search and set automatic origin position.
User-friendly Operation
- Input via keyboard and mouse, with Chinese or English interface.
- Scans different shapes point - to - point and converts to CAD drawing.
- Optimization software combines, orders cutting sizes, outputs best solutions, and allows manual revision for higher utilization.
Pressure & Speed Optimization
- Adjusts pressure and speed based on pattern types (straight, curve, etc.), start/end points, and accelerative/braking sections.
Shape Management
- Shape database stores various shapes.
- Allows smooth size change, rotation, movement, and combination in the database.
Additional Features
- Drill position pre - set available.
- Cutting head has mechanical protection to avoid crashes.
- Automatically cuts straight, slant lines, and any shape.
- Motor - driven transfer belt moves cut glass to breaking machine.
- Travel protection with mechanical and electrical double protection.
- Keyboard - controlled cutting pressure adjustment, no manual operation needed.
3. TYR-4228 glass breaking machine
3.1 Technical parameter:
Table top size: 4200×2800mm
Table top height: 900±30mm
Quantity of air fan: 1piece
(Independent switch control )
3.2. Main components
Table top surface: fiber and woolen felt
Table top: HDF
Bar:2pcs horizontal level
1pcs vertical level
Spare Parts list:
| Item |
Accessories name |
Unit |
Quantity |
Remark |
| 1 |
Optoelectronic switch |
pcs |
2 |
|
| 2 |
Approach switch |
set |
2 |
|
| 3 |
Imported knife holder(German) |
set |
6 |
|
| 4 |
Copper tool apron |
set |
2 |
|
| 5 |
694 bearing |
pcs |
4 |
|
| 6 |
Loading machine sucker |
set |
2 |
|
| 7 |
Tool kit |
set |
1 |
|
| 8 |
Guid rail |
set |
1 |
|
| 9 |
Operation manual |
pcs |
1 |
|
Remark: Unloading, electricity and power belong to customer after arrived.
FAQ:
Q: Are you Trading Company or Manufacturing Factory?
A: We are the leading manufacturer in Qingdao area for 10 years, our products have competitive price and quality
guarantee. Welcome to send your inquiry!
Q: How about the Delivery time?
A: 10-15days after receiving the deposit based on the MOQ. Normally, 30-35days to finish the order for a 20ft container.
Of course, we can also meet the urgent delivery time if the production schedule is not tight. Welcome to ask for the detailed delivery time according to your order quantity!
Q: How can you guarantee the product quality?
A: We have the quality control system ISO9001:2008, and it's been followed strictly. We also have a professional QC team, and each our package worker will be in charge of the final inspection according to the QC instruction before packing.
Q: I'd like to know your Payment terms.
A: Basically, the payment terms are T/T, L/C at sight. Western Union, Paypal, Moneygram, Alipay, Credit card are
acceptable for sample order.
Q: Beat Prices?
A:We are the manufacture and our president build this company from nothing. So we are the professional
and will do the best price.
Q:How can I know how my order is being done?
A:We will inspect and test all items in order to avoid damage and missing parts before shipping. The detailed
inspection pictures of the order will be sent to you for your confirmation before delivery.
Q:OEM Capability:
A:All OEM orders are welcome.
Welcome to Contact Us for A Quotation!
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