Product Advantages
- Overcoming Challenges in Glass Handling and Cutting
- In the glass - processing industry, handling large and thick glass has always been a challenge. Traditional methods often lead to difficult handling, as large glass pieces are cumbersome to move. There are also significant safety risks involved, as the weight and fragility of the glass can cause accidents. Moreover, these traditional methods tend to result in large cutting errors, which can lead to material waste and increased costs. The production efficiency is also low due to the time - consuming nature of the processes. This automatic glass - cutting all - in - one machine addresses all these issues. Its innovative glass - handling mechanism, along with the advanced cutting system, provides a more reliable and efficient solution. The suction - cup - based handling reduces the risk of breakage during movement, and the precise cutting system ensures that the cutting errors are minimized, ultimately leading to higher production efficiency and lower costs.
- Ensuring High - Precision and Reliable Operation
- The combination of the PLC - controlled loading mechanism and the CNC - based cutting system is a game - changer. The PLC programmable controller in the loading mechanism allows for accurate control of the glass - handling process. It can execute complex sequences with high repeatability, ensuring that each glass piece is handled in the same way. The CNC numerical control operating system in the cutting system, on the other hand, is known for its high precision. It can control the cutting tools with micron - level accuracy, resulting in consistent and high - quality cutting results. The simplicity of the operation is also an advantage. Operators can easily learn to use the machine, and the high - automation level reduces the dependence on manual labor, minimizing the chances of human error.
- Boosting Flexibility and Efficiency in the Workshop
- The machine's mobility and automatic positioning features greatly enhance its usability and efficiency. In a busy workshop, the ability to move the machine around and rotate it 360 degrees means that it can be quickly deployed to different workstations. This saves time that would otherwise be spent on moving glass pieces to a fixed - location machine. The automatic positioning function is equally important. By eliminating the need for manual adjustment of the glass position and angle, it reduces the setup time for each cutting job. The advanced control system, with its ability to link to a computer and perform functions like automatic laser positioning, further speeds up the cutting process. The high - speed and accurate cutting enabled by this system, along with the elimination of manual CAD - related tasks, result in a significant increase in overall production efficiency.
- Maximizing Productivity with Optional Features
- The availability of optional features such as the automatic labeling function and the cymbal table can have a profound impact on productivity. In a large - scale glass - processing factory, the automatic labeling function can save a significant amount of time. Instead of manually labeling each glass piece, the machine can do it automatically, ensuring that the labels are applied accurately and consistently. The cymbal table, when added to the machine, enables the creation of an assembly - line operation. Cut glass pieces can be smoothly transferred from the cutting area to the next stage of processing, such as inspection or further finishing. This seamless flow of work increases the overall productivity of the factory, allowing for higher output with the same or fewer resources.
Unique Advantages of the Company
I. Rich Experience - A Solid Foundation for Success
1. Combining Years of Industry Knowledge
Our company aggregates over 20 years of experience from founding entities. This wealth enables us to quickly adapt to market shifts in the glass - related industry.
2. Accelerating Innovation with Past Wisdom
When developing new glass - handling systems, we draw on past successes. We analyze previous cases, shortening development time by up to 30% compared to new market entrants. In a recent glass - transportation system project, this approach let us bring the product to market much faster.
II. One - Stop Sourcing - Simplifying the Procurement Journey
1. Streamlining the Procurement Process
Our one - stop sourcing service simplifies glass - related procurement. In the past, clients faced complexity dealing with multiple suppliers.
2. Ensuring Seamless Product Integration
Clients can source all glass - related needs from us. This saves time and reduces miscommunication and compatibility risks. A glass - manufacturing plant can rely on us for all equipment, ensuring smooth system integration and higher productivity.
III. Cost - Effective Solutions - Saving You More
1. Reducing Hidden Procurement Costs
We know procurement costs include communication and negotiation efforts. By being a single contact point, we cut these hidden costs.
2. Passing on Supplier Benefits
Our strong supplier relationships secure better prices and terms. We pass these savings to clients, reducing total procurement costs by up to 30%. For example, volume discounts on glass - cutting machines are offered to clients at lower prices.
CNC Cutting Machine Series
Loading, Deliver, Cutting & Break off table - 4 in 1
Loading, Delivery & Cutting - 3 in 1
Loading & Cutting - 2 in 1
Product Features
- Innovative Glass Handling Design
- The machine is outfitted with suction cups that serve as a reliable means to pick up single glass pieces. This is especially crucial for handling large and thick glass, which is initially placed in a nearly vertical position on a specialized glass shelf. Through a well - engineered mechanical transmission system, the glass is smoothly transformed from a vertical to a horizontal state. This unique handling process not only simplifies the movement of glass but also ensures its stability during transfer. The control system of the loading mechanism, being microcomputer - controlled (using a PLC programmable controller), offers a high level of precision. Operators can program specific sequences for glass pickup, movement, and placement, making the handling process more consistent and efficient.
- Advanced Cutting System Configuration
- The cutting system of this machine is a standout feature. It has the versatility to perform both linear and heterosexual cutting. Whether it's creating straight edges for standard glass products or intricate shapes for custom - designed items, the machine can handle it with ease. The CNC numerical control operating system lies at the heart of this cutting system. This technology allows for extremely accurate cutting operations, with the ability to control the depth, speed, and direction of the cut precisely. Additionally, the machine comes with advanced functions such as automatic laser positioning and graphic scanning. Automatic laser positioning helps in accurately identifying the starting and ending points of the cut, while graphic scanning enables the machine to analyze and replicate complex glass profiles. This eliminates the need for time - consuming and error - prone manual CAD measurement and drawing, streamlining the entire cutting process.
- Exceptional Mobility and Precise Positioning
- Mobility is a key feature of this machine. It is designed to be easily moved around within the workshop, thanks to its well - designed chassis and wheels. Moreover, the ability to rotate 360 degrees provides unparalleled flexibility. Operators can quickly reposition the machine to access different work areas or to align with the layout of the glass - cutting job. The automatic glass angle and position - locating function is another remarkable aspect. Using sensors and intelligent algorithms, the machine can accurately detect the angle and position of the glass placed on it. This means that for each cutting operation, the machine can adjust itself to ensure that the cut is made at the correct location and angle, without the need for manual adjustment.
- Optional Add - ons for Enhanced Functionality
- To meet the diverse needs of different production environments, the machine offers optional add - ons. One such feature is the automatic labeling function. After the glass is cut, this function can automatically apply labels to the glass pieces, providing important information such as product specifications, batch numbers, or customer - specific details. This is especially useful for large - scale production where tracking and identification of glass products are crucial. Another optional add - on is the cymbal table. The cymbal table is designed to work in tandem with the machine, facilitating the smooth transfer of cut glass pieces and enabling the setup of an efficient assembly - line operation.
-
Product Attributes
- High - Quality Component Build
- The machine is constructed with high - performance motors and gear racks. These components are carefully selected to ensure the machine's stability during operation. High - performance motors provide the necessary power to drive the various functions of the machine, such as the movement of the cutting tools and the rotation of the machine itself. The gear racks are designed to transfer power efficiently and smoothly, minimizing vibrations and ensuring accurate movement. The cutter wheel, which is imported from Germany, is a key component. Its high hardness ensures long - lasting performance. It can cut through different types of glass, including tough and thick varieties, without losing its sharpness quickly. The cutter head is equipped with a protection device. This device is designed to prevent collisions, which could otherwise damage the cutter head and affect the cutting performance. By protecting the cutter head, the machine's durability is enhanced, and the need for frequent maintenance and replacement of components is reduced.
- Cutting - Edge Control System Technology
- The machine employs the latest generation control system. This system is designed to enable seamless communication and coordination between the equipment and the computer. It uses advanced software algorithms to process the input from various sensors and control the operation of the machine. The ability to link to a computer allows for remote monitoring and control of the machine. Operators can set parameters, start and stop the machine, and monitor its performance from a computer terminal located elsewhere in the factory. This not only improves the convenience of operation but also enables better integration of the machine into an automated production line. The control system also plays a crucial role in ensuring the high - precision and high - speed operation of the machine, as it can quickly and accurately process the data required for functions such as automatic laser positioning and graphic scanning.
Parameters of the cutting machine
| Technical Parameters |
TYJT-2420 |
TYJT3628 |
| Dimensions |
3630*4700*1400mm |
3930*700*1400mm |
| Height of the Working Table |
850mm |
850mm |
| Glass Max Processing Size |
2440*2000 |
3660*2800 |
| Cutting Thickness |
3-19mm (air pressure control) |
3-19mm (air pressure control) |
| Cutting Speed |
0-180m/min |
0-180m/min |
| Voltage & air pressure |
380V/50HZ, 0.6MPA |
380V/50HZ, 0.6MPA |
| Loading Speed |
15-40 seconds |
15-40 seconds |
| Installed Power |
11.8 KW |
11.8 KW |
| Net Weight |
3000KG |
3100KG |
Parameters of the glass break off table
| Technical Parameters |
TYJT-2420 |
TYJT3628 |
| Dimensions |
2500*2000mm |
3800*2900 |
Details Showing
|
Smart suction
After one-touch start of the glass, the machine automatically raises the boom, automatically walks and rotates to find the position and angle of the glass, and is equipped with a suction monitoring system to automatically lift the glass to the cutting table after the glass is sucked, automatically scan and cut the glass sheet.
|
| |
Smart typography
Input the glass size, the size of the glass to being cut and the cutting shape into the control panel, leaving the left work to this machine, highly improved the work efficiency and time saving.
|
| |
Automatic cutting
The cutter head is made of German Boler head and can be rotated freely in 360 degrees to cut any shape. Computer control, automatic cutting according to optimized layout.
|
|
Air floating platform
The machine has an air floating system, and more than one hundred air holes are evenly arranged on the cutting table to ensure the stability of the airflow. It is very easy to push and pull the glass. |
Features
- The sensor is from Panasonic Japan
- German bole cutter head
- Electrical components - Relay is American Honeywell
- Two motor heads to drive the cutting head
- Whole machine is free to move and 360-degree rotate
Picture Showing
Other Products
We are an international comprehesive company , not only we can supply glass rack , but we can also provide other products including Multi-Functional Edge Gringing Machine,Double Edge Grinding Machine,High Quality Glass Lifting Sling, Reinforced Lifting Hanging Bar,Container U-shape Offloading Device,Semi Automatic and Automatic Crocodile Clamp,Portable off line Low E Glass Film-Removing machine,Low-E Glass Film-Removing wheel,New Design Belt Grinders, Forklift Crane Arm(Single and Double arm), and Forklift Truck Skewer,Vacuum Glass Sucker/Lifter,
Rotary Table for Gluing,Conversion Table and Glass Loading Machine. |
Company Introduction
Qingdao TOYO Industry Co., Ltd is jointly funded by two metal equipment industry leading companies in 2017. We focus on developing the international market and international business.
Both our parent companies have more than 20 years of experience in manufacturing industry, including long-term international foundry production.
With excellent production power, research and development and outstanding quality control, our factories cover a total area of 128, 608 square meters, have 500 technical staff, as well as 60 research and development engineers.
Our factories have been granted TS16949, ISO9001 international quality system certification, Germany CE certification and ISO14001, T28001 management system certification.
The factories owns world-class production line and imported mould, and introduced various patented products to the market.
Supported by our parent companies' superb manufacturing ability, Qingdao Toyo Indsutry Co., Ltd is dedicated in expanding its international cooperation and promoting the concept of manufactured in China and the created in China.
At the same time, we provide quality products and services for factories, traders and direct users across the globe.
Our credo is "excellent price with same quality, and same price with high quality", with this in mind we seek win-win cooperation with our parterners.
Currently, we are seeking for tier one agents all over the world and expanding our bilateral business in import and export to develop cross-border electronic commerce.
We would like to give our warm welcome to product users, distributors and platform website, to work together and achieve mutual win-win. |
FAQ
- Delivery Time
- Q: What's the typical delivery time frame for my order?
- A: For orders meeting the Minimum Order Quantity (MOQ), it takes 10 - 15 days after receiving the deposit. If you're ordering a 20ft container, it usually takes 30 - 35 days to complete the order. However, if our production schedule allows, we can accommodate urgent delivery requests. Just let us know your order quantity, and we'll provide you with a detailed delivery time estimate.
- Product Quality Assurance
- Q: How do you ensure the high quality of your products?
- A: We operate under a strict ISO 9001:2008 quality control system. Our professional Quality Control (QC) team conducts thorough inspections at various production stages. Additionally, every package worker double - checks the products against the QC instructions before packing to ensure nothing slips through the cracks.
- Payment Terms
- Q: What payment methods do you accept?
- A: Our standard payment terms are Telegraphic Transfer (T/T) and Letter of Credit at sight (L/C). For sample orders, we also accept Western Union, Paypal, Moneygram, Alipay, and Credit cards.
- Pricing
- Q: Can you offer competitive prices?
- A: As a manufacturer, we have direct control over production costs. Our founder built this company from the ground up, and we pride ourselves on being professional and offering the most competitive prices in the market.
- Order Progress Update
- Q: How can I stay informed about the status of my order?
- A: Before shipping, we inspect and test all items to prevent damage and missing parts. We'll send you detailed inspection pictures of your order for your approval before delivery. This way, you'll know exactly what's going out the door.
- OEM Services
- Q: Do you provide OEM services?
- A: Absolutely! We welcome all OEM orders. Whether it's custom branding, product modifications, or unique packaging, we have the expertise to bring your ideas to life.
- Order Tracking
- Q: How can I track my shipped order?
- A: Once your order is dispatched, we'll provide you with a tracking number and a corresponding logistics tracking link. You can then monitor the real - time progress of your shipment from our factory to your destination.
- Customization
- Q: Can I get customized products?
- A: Yes, we offer extensive customization services. Share your specific requirements with our sales team. Our design team will then create a tailored plan along with a quote. Once you give the green light, we'll start production and keep you updated every step of the way.
- Product Training
- Q: Do you offer training on using your products?
- A: We provide comprehensive product training. For those just getting started, we have online video tutorials. If you prefer in - person training, our technicians can arrange on - site sessions upon request.
Waiting for your inquiry.
A better machine to empower you.
Audited Supplier 
){kind=link}