| Customization: | Available |
|---|---|
| Certification: | CE, ISO |
| Maximum Cutting Thickness: | 10 mm |
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TYR-4228 Full-Automatic Glass Cutting Machine Production Line
Product Advantages
Equipped with an advanced PLC program control system, enabling automated operations that enhance efficiency and precision.
Features a dual vacuum suction cup structure combined with a high-performance PUXU vacuum pump, ensuring strong suction and safer, more reliable glass handling.
Utilizes a high-precision mechanical flipping system paired with a Taiwan CPG motor, achieving stable and accurate glass orientation and handling.
Incorporates PU material rollers and high-quality motors to maintain operational efficiency while reducing noise and energy consumption.
Features a modular design with an integrated control panel, facilitating easy installation and routine maintenance, thereby reducing operational costs.
Main Frame Structure:Provides robust support for the entire machine, ensuring operational stability and load-bearing capacity
Double-Arm Loading Structure:Equipped with four mechanical arms on each side, totaling eight, enhancing load capacity and clamping stability
PU Roller Transfer System Ensures smooth operation with low noise, preventing glass damag.
Vacuum Suction System Dual suction structure firmly holds glass in place without slippag.
Mechanical Flipping System High-strength chains ensure precise and durable flipping operation.
High and Low-Pressure Control System Intelligently regulates pressure, balancing efficiency and safet.
*PLC Controller: Utilizes Inovance brand for precise contrl.
*Frequency Converter: Adjusts motor speed to accommodate various operational temps.
*Cable System: High-flexibility shielded cables prevent interference and ensure stable transmissin.
*Electrical Components: Employs Schneider contactors and pneumatic components from Taiwan's Airtac and SMC, ensuring system stabiliy.
| Parameter | Value |
|---|---|
| Max Glass Size | 4200 × 2800 mm |
| Min Glass Size | 1500 × 1500 mm (left side) |
| Glass Thickness Range | 3 - 19 mm |
| Loading Cycle Time | 40 - 90 seconds (adjustable) |
| Transfer Speed | 0 - 40 m/min (adjustable) |
| Max Rack Depth | 700 mm |
| Max Loading Weight | 900 KG |
| Suction Cups per Arm | 3 (total of 8 arms) |
| Work Position | Single |
| Power Supply Requirements | 380V / 50Hz |
| Total Installed Power | 8 KW |
| Compressed Air Requirement | 0.3 - 0.5 Mpa |
| Vacuum Pressure Range | -70 ~ -90 Kpa |
Product Advantages
Efficient Automation System: Equipped with an advanced PLC control system, this machine automates glass loading processes, enhancing operational efficiency and precision.
Safe and Stable Glass Handling: Features a dual-layer vacuum suction system, ensuring strong adhesion and secure handling of glass sheets during operation.
Precise and Flexible Glass Rotation: Incorporates a high-precision mechanical turning system with adjustable angles (95° to 98°) and Taiwan CPG motors, allowing accurate positioning and versatile handling of glass sheets.
Energy-Efficient and Low-Noise Design: Utilizes PU material rollers and high-quality motors to reduce noise and energy consumption while maintaining high operational efficiency.
User-Friendly Maintenance: Designed with a modular structure and integrated control panel, facilitating easy installation, maintenance, and reduced operational costs.
Key Features
Structural Design:
Main Frame: Provides robust support, ensuring stability and balance during operation.
Double-Arm Loading Structure: Equipped with eight mechanical arms (four on each side) for enhanced load-bearing capacity and stability.
Operational System:
PU Roller Transfer System: Ensures smooth, low-noise transfer without damaging glass surfaces.
Vacuum Adsorption System: Dual-layer suction cups securely hold glass sheets, preventing slippage.
Mechanical Turning System: High-strength chains guarantee precise and durable glass rotation.
High and Low Pressure Control System: Intelligent pressure regulation balances efficiency and safety.
Electrical Control Components:
PLC Controller: Inovance PLC ensures precise and reliable control over operations.
Variable Frequency Drive: Adjusts motor speeds to meet varying operational requirements.
Control Cables: High-flexibility, shielded cables maintain stable and interference-free communication.
Contactors: Schneider contactors provide dependable electrical switching and protection.
Pneumatic Components: Taiwan Airtac and SMC parts ensure smooth and reliable pneumatic operations.
Technical Specifications
| Parameter | Value |
|---|---|
| Maximum Glass Size | 4200 × 2800 mm |
| Minimum Glass Size | 1500 × 1500 mm (left side) |
| Glass Thickness Range | 3 - 19 mm |
| Loading Cycle Time | 40 - 90 seconds (adjustable) |
| Transfer Speed | 0 - 40 m/min (adjustable) |
| Maximum Rack Depth | 700 mm |
| Maximum Load Weight | 900 kg |
| Number of Arms per Side | 4 (total 8 arms) |
| Suction Cups per Arm | 3 |
| Loading Arms Design | Double-arm configuration |
| Working Position | Single-position |
| Power Supply Requirements | 380V/50Hz |
| Installed Power | 8 kW |
| Compressed Air Pressure | 0.3 - 0.5 MPa |
| Vacuum Pressure Range | -70 to -90 kPa |
Product Advantages
Sturdy Construction: Features a robust frame with a table top measuring 4200×2800 mm and a height of 900±30 mm, ensuring stability during operations.
Efficient Air Circulation: Equipped with an air fan that enhances ventilation, promoting a cooler working environment.
High-Quality Surface Materials: The table top is constructed from High-Density Fiberboard (HDF) and covered with fiber and woolen felt, providing a smooth and durable surface suitable for various applications.
Key Features
Table Top Surface: Made of fiber and woolen felt, offering a smooth and resilient working surface.
Structural Components:
Table Top: Crafted from High-Density Fiberboard (HDF), known for its strength and durability.
Bars: Includes two horizontal bars and one vertical bar, enhancing the structural integrity of the equipment.
Spare Parts List
| Item | Accessory Name | Unit | Quantity | Remarks |
|---|---|---|---|---|
| 1 | Optoelectronic Switch | pcs | 2 | |
| 2 | Approach Switch | set | 2 | |
| 3 | Imported Knife Holder (German) | set | 6 | |
| 4 | Copper Tool Apron | set | 2 | |
| 5 | 694 Bearing | pcs | 4 | |
| 6 | Loading Machine Sucker | set | 2 | |
| 7 | Tool Kit | set | 1 | |
| 8 | Guide Rail | set | 1 | |
| 9 | Operation Manual | pcs | 1 |
Frequently Asked Questions (FAQ)
What is an Automatic Glass Loading Machine?
An Automatic Glass Loading Machine is an automated system designed to handle, load, and position glass sheets onto processing equipment, enhancing efficiency and safety in glass manufacturing operations.
How does the Automatic Glass Loading Machine operate?
The machine utilizes suction cups and robotic arms to automatically pick up glass sheets from storage racks, tilt them to a horizontal position, and load them onto the processing line.
What are the key features of the Automatic Glass Loading Machine?
High-Speed Loading: Designed for quick and efficient glass loading, reducing processing time.
Flexibility: Capable of handling various glass types and sizes.
Safety: Equipped with safety sensors and emergency stop functions to protect operators and equipment.
User-Friendly Interface: Features an intuitive touch screen for easy operation and monitoring.
What is the maximum glass size the machine can handle?
The machine can handle glass sheets up to 3,700 mm × 2,550 mm in size.
What is the thickness range of glass sheets that can be processed?
It is designed to process glass sheets with thicknesses ranging from 3 mm to 19 mm.
How does the machine ensure precise glass placement?
The system employs advanced control mechanisms, including high-speed counting and pulse linear interpolation, to ensure accurate positioning of glass sheets during loading.
What maintenance is required for the machine?
Regular maintenance includes inspecting and cleaning suction cups, checking hydraulic systems, and ensuring all safety features are operational. Detailed maintenance guidelines are provided with the equipment.
Is operator training provided for the machine?
Yes, comprehensive training is provided to ensure operators can efficiently and safely operate the machine.
What is the warranty period for the Automatic Glass Loading Machine?
The machine comes with a standard one-year warranty covering manufacturing defects and major components. Extended warranty options are available.
Can the machine be customized to handle different glass sizes or integrate with existing production lines?
Yes, the machine can be customized to accommodate various glass sizes and is designed for seamless integration with existing production systems.
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