Doubled Glass Line Insulating Line Igu Insulating Glass Production Hollow Line

Product Description

Double Glazing Glass Machinery Automatic Insulating Glass Production Line

This production line is composed of 6 sections: feed section, washing and drying section, transition and storage section, light inspection section and spacer bar location section, inside flat press section, and storage section.
 

Features

 

1. Achieve the functions of inside assembly, automatically filling argon gas.
2. Adopts the PLC to control the working condition and touch screen
3. Automatic detect coated surface of coating glass and Low-E glass  
4. Air knife can automatic adjust according to glass thickness.
5. Brushes' rotate speed variable frequency drive.
6. Aluminum spacer and glass automatic positioning system
7. It has remote monitor and program upgrade functions.
8. Can produce double, triple,low-e, and laminated insulating glass.
9. Automatic detect the length and height of glass, automatic adjust the best gas filling time.
10. Automatic gas filling press machine adopt servo motors, which has assembling, pressing and automatic gas filling functions. Ensure the insulating glass argon gas concentrate ≥ 90%

Product Parameters

 

Power Supply	380V/50HZ 37.5Kw
Dimension(LxWxH)	21300x2800x3800mm
Production quantity	600-700 IG units/8hs

 

Max Glass Size	2500x3500mm
Min Glass Size	300x400mm
Washing Glass Thickness	3-20mm
Washing Glass Speed	0-10m/min
Insulating Glass Thickness	≤60mm
Transmission Glass Speed	45m/min
Compressed Air	0.8m³/min
Air Pressure:	1Mpa
Environment temperature	7-50ºC

 

Structure and Function

Adopt  PLC  control the working  condition, this  production  line  can  produce  Low-e glass, double glazing, triple glazing. Which include 6 sections, that is feeding section., washing and drying section, storage section, light inspection section and spacer bar put section, press and inside assembly section with argon gas ,output section

operation methods:

There are two operation methods in the control panel: "automatic 'and ^manual If the separate operation of each section or maintenance is needed, the 'manual 'operation method is needed.
 

Secotion 1: Feed Section

It is the first section of the line and its main function is to transmit the glass to the washing and drying section. The glass panels are made of high density board which can resist the moisture.The transmission wheels are  made of polyurethane which can resist abrasion and corrosion. And the transmission wheels can be used with both sides. So it can save the material cost.there is one low-e coating checking system, if you put glass on the wrong side, it will give an alarm.
 

Section 2: Washing and Drying Section part:

Section 3 & Section 4

Transition and Storage Section
light inspection section and spacer bar location section

Section 5. Inside Flat press and assembly section

Section6. Transition and Storage Section

 

 

Why Choose Us?

 

• Top 3 Glass Machinery Supplier in China
  Proud of our strong market position and excellent reputation.

• Served 864 Global Clients with Quality
  Delivering high-quality products and services to customers worldwide.

• Partner of the World's Top 20 Glass Factory Brands
  Trusted supplier to leading international glass manufacturers.

• 28 Years of Manufacturing Experience, 9 Years of Export Expertise
  Proven track record in product innovation and global export performance.

• Strictly 15 Quality Controls and Inspections
  Ensuring superior standards in every stage of production.

• Adherence to 6S Production Requirements
  Focused on organization, cleanliness, safety, and efficiency in manufacturing.

• 8 Comprehensive Service Segments
  Offering tailored services to meet the needs of diverse global clients.

  8 Major Services

• Fast and On-Time Delivery
  Stock available for same-day shipping; custom machines ready in 2-3 weeks.

• Four-Step Packing Method
  Protects against humidity, ensures cargo stability, and allows easy unloading.

• Post-Delivery Follow-Up
  Support with installation and usage; same-day issue resolution and lifetime software upgrades.

• Competitive Pricing
  Prices are typically 5%-10% lower than average market quotes.

• 15-Step Quality Control + 6S Standards
  Ensures product traceability and reliability; includes real-time photos and videos.

• Top-Tier Freight Forwarding
  Competitive sea freight rates and live shipping updates for timely delivery.

• Price Guarantee
  If a customer finds a comparable product at a lower price, we refund the difference.

• Free Professional Design Support
  Complimentary design schemes and machine drawings tailored to your needs.
  
  

 

FAQ

 

Q1: What is an IG Line used for?
A: An IG (Insulated Glass) Line is used to produce double or triple-glazed insulating glass units (IGUs). It automates the process of glass cleaning, spacer placement, assembly, pressing, sealing, and gas filling.

Q2: What types of glass can be processed on an IG line?
A: It can process flat glass, low-E glass, tempered glass, and coated glass, making it ideal for producing high-performance IGUs for windows, doors, facades, and curtain walls.

Q3: What are the main components of an IG line?
A: A typical IG line includes:

• Glass loading station

• Automatic glass washer and dryer

• Inspection station

• Spacer mounting or automatic spacer bar bender

• Assembly and pressing section

• Sealing robot (for secondary sealant application)

• Gas filling system (for argon or krypton gas)

Q4: Can the IG line handle gas-filled insulating glass?
A: Yes, advanced IG lines come with automatic gas filling systems for injecting inert gas (like argon), which improves thermal insulation performance.

Q5: What are the advantages of a fully automatic IG line?
A:

• High production efficiency and consistency

• Precise spacer alignment and sealing

• Reduced labor costs

• Enhanced quality control

• Capability to handle large or irregular glass sizes

Q6: Is it possible to integrate a sealing robot with the IG line?
A: Yes. Most modern IG lines can be equipped with a two-component sealing robot, usually applying polysulfide or silicone sealant for long-lasting edge sealing.

Q7: Can the IG line be customized for specific production requirements?
A: Absolutely. TOYOCC and other manufacturers offer custom configurations, including different sizes, glass thickness ranges, spacer types (aluminum or warm edge), and gas filling options.